In the bustling environment of manufacturing and metalworking facilities, the generation of metal chips and shavings is inevitable. These byproducts, often seen as mere waste, can pose significant challenges in terms of handling, cost, and environmental impact. Enter the metal chips briquetting machine—a transformative solution that compresses loose chips into dense, manageable briquettes. This article explores the multifaceted benefits of adopting this technology, underscoring its role in enhancing operational efficiency and sustainability.

 

Streamlined Waste Management

Metal chips, when loose, occupy substantial space, complicating storage and transportation. Briquetting machines compress these chips into compact blocks, reducing their volume by up to 90%. This drastic reduction allows facilities to store waste more efficiently, minimizing the need for frequent disposal and lowering the number of storage containers required. Transport costs plummet as more material can be shipped in fewer trips, optimizing logistics and reducing carbon footprints.

 

Significant Cost Savings

The financial implications of waste management are profound. By compacting metal chips, companies reduce disposal frequency and associated fees. Moreover, briquetted metal becomes a valuable commodity in recycling markets, often sold at higher prices than loose chips due to their purity and density. Recycling these briquettes in-house further curtails expenses by decreasing reliance on virgin raw materials, aligning with circular economy principles.

 

Environmental Stewardship

Metal briquetting supports eco-friendly practices by promoting recycling over landfill use. Recycling metal consumes far less energy than primary production—for instance, recycling aluminum saves approximately 95% of the energy required to produce it from ore. Additionally, compacting chips prevents residual oils or coolants from contaminating soil and waterways, mitigating environmental hazards. This process also reduces mining demand, preserving natural resources and lowering greenhouse gas emissions.

 

Enhanced Workplace Safety

Loose metal chips pose safety risks, including slip hazards and injuries from sharp edges. Their flammability, especially in fine forms like magnesium or aluminum, increases fire risks. Briquetting eliminates these dangers by transforming chips into stable, easy-to-handle blocks. A cleaner workspace reduces accidents and fosters a safer, more productive environment for employees.

 

Versatility Across Applications

Modern briquetting machines accommodate various metals—from aluminum and copper to steel—and can process chips mixed with oils or coolants. Adjustable pressure settings allow customization based on material type, ensuring optimal compression. Integration with existing systems, such as automated conveyors, enhances workflow efficiency without disrupting production lines.

 

Regulatory Compliance and Marketability

Adhering to environmental regulations is streamlined with briquetting, as it demonstrates proactive waste management. Companies may also leverage their sustainability efforts in marketing, appealing to eco-conscious clients and stakeholders. The higher quality of briquettes meets stringent recycling standards, ensuring compliance and fostering partnerships with recyclers.

 

Metal chips briquetting machines are a strategic investment for forward-thinking manufacturers. By transforming waste into a resource, they deliver cost savings, environmental benefits, and safer workplaces while enhancing operational efficiency. In an era where sustainability and efficiency are paramount, adopting this technology is not just an option—it’s a imperative for competitive, responsible manufacturing. Embrace briquetting to turn metal waste into a cornerstone of your sustainability strategy.

As a high-efficiency plastic processing equipment, extruders hold a vital position in industrial production due to their continuous production capabilities. This versatile machine can meet the molding needs of various materials, making it widely used in industries such as packaging films, construction pipes, automotive seals and parts, and cable sheaths. By accurately controlling temperature and pressure, extruders can flexibly produce diverse products, ranging from micron-level films to complex structural components. This not only ensures high-quality output but significantly enhances production efficiency. With the development of new materials and technologies, the application scope of extruders continues to expand.

 

Common Applications of Extruder Mold Temperature Controllers in the Extrusion Industry：

1. Plastic Extrusion Field

* Pipe Extrusion: In the production of plastic pipes, mold temperature controllers regulate the temperature of the molds, ensuring that the molten plastic flows evenly and cools properly. This results in pipes with uniform wall thickness, stable dimensions, and smooth surfaces. The reduced ovality and wall thickness deviations improve the pipe's pressure resistance and aesthetic quality, making it suitable for applications in construction water supply and drainage, gas transmission, and electrical cable conduits.

 

* Profile Extrusion: In the production of plastic profiles for doors, windows, and decorative materials, mold temperature controllers ensure that the molds maintain an appropriate temperature. This allows the plastic to fill the mold cavities more effectively, achieving precise shapes and dimensions. The temperature control also enhances the profile's surface quality and physical properties, such as rigidity and flexibility.

 

* Sheet Extrusion: For plastic sheet extrusion, precise mold temperature control ensures even distribution of internal stress in the sheet, preventing warping or deformation. It also guarantees the flatness and smoothness of the sheet's surface. High-quality plastic sheets are produced for industries such as construction, furniture manufacturing, and advertising displays.

 

*  Film Extrusion: In plastic film production, mold temperature controllers help regulate cooling rates and crystallinity. This results in films with excellent transparency, tensile strength, and flexibility, as well as uniform thickness. The controlled temperature improves film quality, making it ideal for use in packaging, agriculture, and electronics industries.

 

2. Rubber Extrusion Field

* Rubber Hose Extrusion: During the production of rubber hoses, mold temperature controllers create a suitable environment that ensures the rubber has excellent flowability and plasticity during extrusion. This results in hoses with precise dimensions and smooth surfaces, enhancing performance in terms of pressure resistance, abrasion resistance, and aging resistance. These hoses are widely used in industries such as automotive, machinery, and chemical engineering for oil, water, and gas transmission.

 

* Rubber Strip Extrusion: In the extrusion of rubber sealing strips, mold temperature controllers ensure stable extrusion processes, maintaining consistent cross-sectional shapes and stable dimensions. This improves the sealing performance and elasticity of rubber strips, which are crucial for automotive door seals and window seals in construction.

 

* Rubber Sole Extrusion: For rubber sole extrusion, mold temperature controllers ensure that rubber materials are extruded at optimal temperatures, achieving excellent forming effects and physical properties such as elasticity, abrasion resistance, and slip resistance. This leads to higher quality and comfort in rubber footwear soles.

 

A rubber products manufacturer that previously used a natural gas boiler for heating faced significant energy waste during equipment downtime. The primary production equipment was a flat vulcanizing machine with heating plates measuring 1.2 meters by 1 meter by 40 millimeters, with six plates in total. The process required that the temperature of each heating plate be precisely controlled at 160°C.

 

For this production demand, the company selected a rubber extruder mold temperature controller with the following technical specifications: heating power of 60KW, circulating flow rate of 16m³/h, and lift of 30 meters. After more than a year of practical operation, the temperature controller system proved stable and reliable, meeting the demand for continuous production, with each heating plate's temperature achieving the required precision.

 

With the implementation of mold temperature controller system, the company not only solved the energy waste issue during equipment downtime but also significantly improved product quality and reduced defective rates. This demonstrates the importance  of selecting compatible mold temperature control equipment in improving production efficiency and product quality in rubber manufacturing.

 

3. Cable Extrusion Field

In cable production, extruder mold temperature controllers regulate the extrusion temperatures of cable insulation and sheath materials. By precisely controlling temperature, these systems ensure that insulation and sheath materials exhibit good flowability and uniformity during extrusion, guaranteeing consistent thickness and smooth surfaces. This improves both the electrical and mechanical properties of the cable, ensuring high quality and safety. These systems are widely applied in the production of power cables, communication cables, and various other types of cables.

 

4. Other Extrusion Applications

* Food Industry: In the extrusion of food packaging films and food processing pipes, mold temperature controllers maintain the temperature within an ideal range. This ensures the safety and stability of food-contact materials, while also stabilizing product dimensions and surface smoothness, meeting food hygiene standards.

 

* Composite Material Extrusion: When producing fiber-reinforced composite materials, mold temperature controllers help regulate mold temperatures, allowing better integration of resin matrices with reinforcing materials. This improves the performance and quality of composite materials, ensuring that products meet mechanical and thermal requirements.

 

Nanjing Hengde Electrical Equipment Co., Ltd, a professional manufacturer specializing in mold temperature controllers, produces over 200 models tailored to different industries, including those for the extrusion sector. Hengde offers one-on-one customer service, available 24/7, to meet all your production needs. Hengde's efficient and durable mold temperature controllers can save your company significant maintenance and replacement costs, improving both production efficiency and product quality.

 

Choose Hengde，Choose Perfect Mold Temperature Controller！

Core value-driven:

Precision leap: Eliminate human errors, achieve extremely high dimensional consistency, and ensure perfect alignment in subsequent bending, welding and other processes.

Efficiency doubling: Automated positioning, rapid shearing, and continuous operation significantly reduce the processing time of individual pieces and the overall production cycle.

Material conservation: Precise cutting minimizes waste to the greatest extent, and optimized layout functions can further enhance material utilization.

Reduce labor intensity: The operation is more convenient and effortless, reducing the reliance on highly skilled workers.

Enhancing safety: Multiple safety safeguard measures significantly reduce the risk of work-related injuries.

Improve cut quality: Precise gap control and stable shear force result in smooth, vertical, and burr-free (or minimally burr-free) cuts.

Flexible production: Quickly switch between different product programs to meet the demands of small-batch and diversified production.

 

The CNC shearing machine is the first precise process in the metal sheet processing of many industries:

Sheet metal processing factory: chassis and cabinets, control cabinets, ventilation ducts, etc.

Elevator manufacturing: car wall panels, door panels, structural components.

Construction machinery: cabs, covering parts, structural parts and plates.

Power equipment: Switch cabinets, transformer boxes.

Kitchenware and equipment: Stainless steel countertops, cabinets.

Architectural decoration: curtain wall panels, metal decorative pieces.

Automobiles and auto parts: body parts, brackets, chassis parts.

Home appliance manufacturing: shells, back plates, brackets.

Rail transit: Components inside and outside the carriages.

New energy (wind power, photovoltaic) : brackets, structural component plates.

 

Select the key considerations:

Shearing capacity: Maximum shearing length (determining the width of the plate that can be sheared), maximum shearing thickness (determining the thickness of the plate that can be sheared, with varying capabilities for different materials such as Q235 steel, stainless steel, aluminum, etc.).

Throat depth: Affects the width range of the sheared sheet.

Rear stopper accuracy and speed: positioning accuracy (±mm value) and moving speed.

Blade clearance adjustment method: automatic/manual, adjustment accuracy.

Overall structure and rigidity: The quality of the welded frame and the materials of key components directly affect stability and service life.

Safety configuration level: safety light curtain level, whether it is equipped with safety fences, etc.

Brand reputation and after-sales service: Of vital importance, they are related to the long-term stable operation of the equipment.

If you have more ideas, please contact us!

Tel: +86 -18855551088

Email: Info@Accurl.com

Whatsapp/Mobile: +86 -18855551088

 

 

 

Introduction

The integrity and durability of packaging materials are crucial in various industries, including food, pharmaceuticals, and consumer goods. The GBN200Z Compression Tester, developed by GBPI, is a high-precision instrument designed to evaluate the compression resistance and burst strength of packaging bags. This advanced equipment complies with GB standards and meets the market's rigorous demands for quality control and research applications.

 

Importance of Compression Resistance Testing

Packaging materials play a vital role in product protection, preventing contamination, maintaining shelf life, and ensuring consumer safety. One key property of packaging materials is their ability to withstand compression during storage, transportation, and handling. The GBN200Z Compression Tester provides an accurate and reliable method to assess packaging performance, helping manufacturers optimize material selection and improve production quality.

 

Key Features of GBN200Z

The GBN200Z incorporates state-of-the-art technology to deliver precise and consistent testing results. Some of its notable features include:

High-Precision Compression Control: The tester applies controlled compression to packaging materials, accurately measuring their resistance and burst strength.

Compliance with International Standards: Designed to meet GB standards, ensuring results are relevant and comparable across industries.

User-Friendly Interface: Equipped with an intuitive control panel and digital display for ease of operation.

Versatile Testing Capabilities: Suitable for various types of packaging, including plastic films, laminated materials, and flexible pouches.

Automatic Data Recording: Stores test results for detailed analysis and quality control.

Robust Construction: Built with durable materials to ensure longevity and consistent performance.

 

Applications Across Industries

The GBN200Z is widely used in multiple sectors where packaging integrity is critical. Below are some of the key industries that benefit from this advanced testing equipment:

Food Packaging: Ensures packaging materials can withstand transportation stress, preventing leaks and contamination.

Pharmaceuticals: Maintains the sterility and integrity of drug packaging, reducing risks associated with damaged containers.

Consumer Goods: Evaluates the strength of flexible pouches and plastic bags used in everyday products.

Quality Inspection & Research: Used in laboratories and testing institutions for material research and compliance testing.

Industrial Packaging: Assesses the durability of packaging materials used for bulk goods and logistics applications.

Medical Device Packaging: Ensures the safety and sterility of medical packaging used for instruments and supplies.

 

How the GBN200Z Works

The GBN200Z employs a precise testing methodology to measure the compression resistance of packaging materials. The general process includes the following steps:

Sample Preparation: A packaging bag or film sample is placed in the testing chamber.

Compression Application: The tester applies controlled compression to the sample, gradually increasing the force until the material reaches its breaking point.

Data Recording: The device records critical data such as maximum compression resistance and burst strength.

Result Analysis: Test results are displayed on the digital interface and can be exported for further analysis.

 

Benefits of Using the GBN200Z

The GBN200Z Compression Tester offers numerous advantages for manufacturers and quality control teams:

Enhanced Product Safety: Ensures packaging materials can withstand real-world conditions, reducing failure rates.

Improved Manufacturing Efficiency: Identifies weak points in materials, allowing for optimization and cost reduction.

Regulatory Compliance: Helps businesses meet industry standards and quality assurance requirements.

Data-Driven Quality Control: Provides accurate test data for making informed decisions in packaging development.

 

Conclusion

The GBN200Z Compression Tester is an essential tool for industries that rely on high-quality packaging materials. With its precise testing capabilities, compliance with GB standards, and user-friendly design, it provides manufacturers and researchers with a reliable solution for evaluating packaging strength. By investing in advanced testing equipment like the GBN200Z, businesses can enhance product safety, reduce defects, and maintain industry compliance, ultimately leading to improved customer satisfaction and brand reputation.

 

 

In the world of plastic manufacturing, precision matters. Whether you're producing packaging materials, automotive components, or consumer electronics, understanding how your raw materials behave under heat is essential. One of the most important indicators of a thermoplastic material’s processing performance is its Melt Flow Rate (MFR) or Melt Volume Rate (MVR). This is where the GBB-R Melt Flow Index Tester, developed by Guangzhou Biaoji’s expert R&D team, comes into play.

What Is Melt Flow Rate, and Why Should You Care?

The melt flow rate refers to how easily a thermoplastic polymer flows when melted under specific temperature and load conditions. It's measured by how much material extrudes through a standard die over a given period. This value—expressed as either mass (MFR, g/10min) or volume (MVR, cm³/10min)—can significantly impact the molding and extrusion behavior of the material.

Imagine producing a batch of polypropylene components. If the MFR is too high, the material might flow too quickly, leading to flash or overpacking. Too low, and the mold might not fill properly, causing structural defects. Knowing the exact melt flow rate helps technicians fine-tune their processing parameters, reduce waste, and ensure consistent product quality.

 

Meet the GBB-R: Precision Meets Reliability

The GBB-R Melt Flow Index Tester is designed in full compliance with standards such as GB/T 3682, ISO 1133, and JB/T 5456. It is suitable for testing a wide range of polymers, including:

Polyethylene (PE)

Polypropylene (PP)

Polystyrene (PS)

ABS resin

Polycarbonate (PC)

Nylon

Fluoroplastics

Acetal resins

The device operates by heating the plastic sample to a specified temperature and applying a standard load. The molten material then flows through a calibrated die, and the machine calculates the flow rate automatically. Both MFR and MVR values can be measured with high repeatability and accuracy.

 

Who Needs a Melt Flow Index Tester?

The GBB-R is essential for any industry that relies on thermoplastic materials. Its main users include:

Plastic raw material manufacturers: for quality classification and batch consistency

Injection molding factories: to optimize molding parameters and reduce defects

Extrusion and film producers: for continuous quality control during production

Petrochemical companies: for product development and R&D testing

Testing labs and research institutes: for comparative material analysis

In industries like food packaging, pharmaceutical packaging, automotive parts, and consumer goods, the flow behavior of polymers directly influences production speed, product stability, and overall cost efficiency. Having a reliable instrument like the GBB-R gives companies a clear advantage in process control and quality assurance.

 

Key Benefits at a Glance

Standards-compliant: Fully meets ISO 1133 and GB/T 3682

Wide material compatibility: Suitable for a variety of thermoplastics

Accurate and stable results: Ensures repeatability across different tests

Easy operation: User-friendly interface and automation options

Ideal for both lab and production line: Flexible for different testing scenarios

 

Final Thoughts

In modern plastic manufacturing, the smallest details make the biggest difference. The melt flow rate of your polymer can determine the success or failure of your production process. Investing in a high-quality, reliable melt flow index tester like the GBB-R not only ensures accurate testing results but also enhances your entire production workflow.

Whether you’re developing new plastic materials or ensuring consistency in daily operations, the GBB-R is the smart choice for manufacturers who value quality and control.

In industrial packaging, accurate and precise weighing is crucial for product consistency, cost efficiency, and regulatory compliance. Weighing systems integrated into packing machines must ensure that each package contains the correct quantity of product within tight tolerances, whether for food, pharmaceuticals, chemicals, or other goods. Even small errors in weight can lead to product giveaways, customer complaints, or legal issues. This makes the distinction between accuracy and precision especially important.

 

Accuracy refers to how close the measured weight is to the actual or true value. Precision, on the other hand, describes the consistency of repeated weight measurements under the same conditions. A system can be precise but not accurate (e.g., consistently weighing 5 grams too high), or accurate but imprecise (e.g., weights fluctuating around the correct value).

 

Factors Affecting Accuracy and Precision

Several factors influence the performance of weighing systems in packing machines.

Environmental Conditions: Vibrations, temperature fluctuations, air currents, and humidity can significantly affect weighing results. For instance, a packing machine located near heavy machinery might suffer from external vibrations that distort readings.

 

Product Characteristics: The physical nature of the product—whether it's fine powder, sticky paste, or free-flowing granules—affects how easily and accurately it can be weighed. Sticky or clumping products may lead to over- or under-filling.

 

Mechanical Design: The design and calibration of load cells (sensors used for weighing) are critical. High-quality load cells with low hysteresis and temperature compensation tend to deliver more reliable results.

 

Speed of Operation: High-speed packaging machine demands fast weighing cycles, which can compromise accuracy if not carefully managed. There is often a trade-off between throughput and weight control.

 

Calibration and Maintenance

Regular calibration is essential for maintaining accuracy over time. Calibration involves comparing the output of a weighing system to a known reference weight and making necessary adjustments. This can be done manually or automatically using built-in test weights or calibration routines.

 

Frequent use, mechanical wear, or environmental drift can lead to weight drift, where measurements gradually become less accurate. To prevent this, many manufacturers schedule routine maintenance and recalibration based on usage frequency or time intervals.

 

Regulatory Standards

Weighing systems must often comply with international and local standards such as those set by the International Organization of Legal Metrology (OIML) or the National Institute of Standards and Technology (NIST). These standards specify acceptable tolerances and methods for verifying weighing performance, especially in industries where legal trade weight is regulated.

 

Importance for Businesses

Accurate and precise weighing not only ensures compliance and reduces waste but also improves customer satisfaction and brand reliability. Underfilling can lead to complaints or fines, while overfilling reduces profitability. Data from weighing systems can also feed into quality control systems, enabling real-time monitoring and continuous improvement.

 

In summary, investing in a high-quality, well-maintained weighing system and ensuring it is properly calibrated and protected from environmental influences is essential for any packaging operation aiming to deliver consistent, compliant, and efficient performance.

 

If you are looking for reliable, high-precision weighing solutions tailored for your packing line, Jason Machinery offers a wide range of intelligent weighing and packaging systems. Our equipment is designed for stability, speed, and accuracy—helping you reduce giveaway, improve product consistency, and meet industry standards with confidence.

 

 

Contact Jason Machinery today for a free consultation or to get a customized quote based on your production needs.

 

 

Automation is transforming the shisha tobacco industry, especially in the packaging segment where precision, hygiene, and speed are critical. With rising global demand for flavored hookah tobacco, manufacturers are increasingly turning to automated shisha packing machines to improve efficiency, reduce labor dependency, and ensure product consistency.

 

Streamlining the Packaging Process

Traditional manual and semi-automatic methods of packing shisha tobacco often lead to inconsistent fill weights, uneven compaction, and slower production speeds. Automated machines eliminate these issues by using programmed settings and mechanical components to carry out tasks such as weighing, filling, compressing, sealing, and labeling. These machines maintain consistent product weight and density, which is crucial for both regulatory compliance and consumer satisfaction.

 

Precision and Consistency

Automated shisha packing machines are equipped with precision dosing systems that accurately measure each portion of moist tobacco. Moisture levels in shisha tobacco can vary, making it challenging to pack evenly by hand. Advanced machines use sensors and intelligent controls to adjust filling pressure and weight in real-time, ensuring that every package contains the correct amount, regardless of texture or density variations.

 

Integration with Smart Technology

Modern packaging lines are increasingly integrated with smart technologies like touchscreens, programmable logic controllers (PLCs). Operators can easily adjust settings for different tobacco types or packaging formats. Real-time data monitoring also helps in predictive maintenance, reducing machine downtime and operational disruptions.

 

Labor Efficiency and Cost Reduction

By reducing the need for manual labor, automation significantly cuts long-term labor costs and minimizes human error. While the upfront investment in fully automatic shisha packing machines can be high, the return on investment is often justified by increased production output, reduced waste, and improved product quality.

 

Enhanced Hygiene and Compliance

Automated machines operate in a more controlled and enclosed environment, reducing the risk of contamination. This is especially important in markets with strict hygiene and packaging regulations. Some machines are designed with food-grade materials and easy-clean mechanisms to meet these standards.

 

Conclusion

Automation in shisha tobacco packaging is no longer a luxury—it’s becoming a necessity for producers aiming to scale operations while maintaining quality. As competition intensifies and consumer expectations grow, investing in automated systems offers a clear advantage in terms of efficiency, hygiene, and profitability.

The macadamia industry is growing amid a rapidly changing world. What worked yesterday might not work tomrrow. Delivering a high quality product to broad base of comsumers is imperative to maintaning prices. And continuous growth in consumption requires continuous innovation.

With leading multi-spectral detection technology, AMD® sorters provide superior detection capabilities to help you eliminate defects in macadamia nuts and ensure consistent food safety.

AMD has introduced a comprehensive inspection and sorting solution for the macadamia nut industry. This solution is applicable to both external and internal inspection of inshell macadamia nuts, as well as color and shape sorting of macadamia kernels, among other functions, assisting enterprises in enhancing both the yield and quality of their products.

INSHELL MACADAMIA NUTS SORTING

External Sorting

AMD® LGY Series Belt-type Optical Sorting Machine can replace manual work and accurately identify the defects of shelled macadamia nuts including obvious breakage, abnormal colour spots, dirty nuts, mold filaments and other substandard products.

Based on visible light technology, the AMD® LGY offers processors the flexibility of sorting different varieties and grades of macadamia nuts in-shell, whole, halves, and pieces.

AMD® LGY Inshell Macadamia Nuts Color Sorting Machine

Internal Sorting
The AMD® KXA6 Series X-ray inspection system can effectively remove the typical internal defects of macadamia nut-in-shell, such as empty, shriveled, discolored, cracked shell, rotten, insect-damaged nuts caused by stink bugs.
Tailored algorithm for macadamia nuts, featuring large yield, high precision, low carry-out, low radiation value.

Macadamia Nut Kernel Sorting

Based on AI deep learning, visible light and infrared sorting technology, AMD® P-LGID series sorting equipment can achieve kernel-shell separation while accurately identifying and separating different colours, and rejecting defective products such as insect damage, shrivelled, mouldy and dried.

AMD® P-LGID4 AI Sorting Machine for Macadamia Nut Kernel

Safeguarding food safety in nut processing. Boost efficiency, reduce waste, and minimize labor reliance. AMD® COLOR SORTER take macadamia nuts grading to new levels.

Get in touch with one of our sales manager today and get tailored macadamia nuts sorting machines & solution.

Any inquires, please send to amd.sorting@gmail.com

In the competitive world of walnut processing, quality is paramount for consumer satisfaction. AMD's walnut sorting solutions empower processors to efficiently handle walnuts from the orchard to the shelf, ensuring they meet high standards for market appeal and quality.

AMD®  In-Shell Walnuts Sorting

AMD's sorting technology is tailored to each stage of walnut processing, offering efficient and precise solutions.

- LY Series Wet Material Sorter: After washing, the LY Series tackles up to 3 tons per hour, achieving an impressive 99% accuracy. This sorter identifies and removes walnuts with residual hulls, mechanical damage, and impurities, such as soil or debris.

- LG Series for Exterior Sorting: Ideal for visual sorting, the LG Series detects inconsistencies in color, shape, and shell condition, effectively eliminating foreign objects like stones, plastic, and leaves. This ensures that only visually appealing walnuts continue down the line.

- KXA6 Series X-ray Inspection System: Combining X-ray with visible light technology, the KXA6 targets internal quality by detecting defects such as empty shells, mold, or shriveled kernels. This series ensures the highest standard of walnut quality for the marketplace.

AMD®  Walnut Kernels Sorting

For processing walnut kernels, AMD offers specialized solutions that meet the high demands for precision and quality.

- NI, LI, and LG Series for Kernel-Shell Separation: AMD's versatile options adapt to different processing sites and sorting requirements, ensuring efficient separation of kernels and shells.

- LM Series for Half-Kernel Sorting: The LM Series features a slow-speed conveyor system to prevent kernel breakage, and deep learning technology to ensure consistent shape, size, and color. This sorter is ideal for half kernels, achieving superior precision with minimal damage.

- LG Series for High-Precision Kernel Sorting: Equipped with ultra-HD cameras and deep learning technology, the LG Series can identify even subtle color variations, minor defects, and foreign materials, making it suitable for all types of walnut kernels.

- LQC Series for Final Quality Control: Before packaging, AMD® LQC Series eliminates lightweight contaminants such as hair, paper, textiles, and leaves, guaranteeing premium quality.

Empower Your Processing Line with AMD® SORTING

AMD's efficient and intelligent walnut sorting systems help processors stand out in the market by ensuring only the highest-quality walnuts reach consumers. From whole walnuts to kernel processing, AMD delivers unmatched accuracy and quality control, supporting processors in a competitive market. Click to see more AMD nut sorting machines here.

The shrimp processing machinery market has experienced significant growth in recent years. This growth has created both opportunities and challenges for companies operating in this market.

As we know, the production and processing of shrimp involves several processes. On the one hand, effective shrimp sorting is necessary, and on the other hand, it is essential to ensure that impurities that pose a health risk are removed in order to guarantee the quality of the final product.

Anhui Zhongke Optic-Electronic Sorting Machinery Co., Ltd. has been focusing on R&D and intelligent manufacturing of optical sorting technology for over 20 years, and has been the first to apply deep learning technology to various fields of material sorting, providing high efficiency and high precision shrimp sorting machines and solutions to users worldwide.  "AMD" series of intelligent color sorters ranked top three in the market and successfully exported to more than 100 countries and regions.

AMD® LGY Series Shrimp Sorting Machine

• Fully Optimized Mechanical Structure: All stainless steel, fully sealed and waterproof, solving the problem of fresh and wet material sticking together and allowing smooth discharge.
• Optimized Light Path Design: Wide angle light path concentrator to ensure full material coverage and more detailed identification.
• New Electrical and Communications Architecture: Multi-core parallel processing, color sorting, shape sorting and intelligent sorting solutions can be flexibly combined to run simultaneously.

Example of AMD Shrimp Sorting Machine

Case Study of AMD® LGY Series Shrimp Sorting Machine

AMD® P-LGY Series Deep-Learning-Based Shrimp Sorter

AMD's deep learning series product innovation adopts 12 core technologies such as Kunpeng fusion modelling technology, deep learning algorithm, S-class professional vision system, DgS smart chip, E image processing system, which can recognize materials from multi-dimensional and multi-characteristics such as color, shape, texture, area, light and shade, weight, soft and hard, and cooperate with centroid 3.0 algorithm to comprehensively improve the sorting ability of shape, color and malignant impurity.

Case Study of AMD® P-LGY Series Deep-Learning-Based Shrimp Sorter

AMD® KX640-B pro series X-ray Foreign Matter Detector

The AMD KX640-B pro series X-ray contaminant detector is designed to detect and sort materials containing moisture, such as clams with cracks, snails with empty shells removed, as well as foreign matters such as glass, metal, stones and ceramics.

Get in touch with one of our sales manager today and get tailored shrimp/prawn sorting machines & solution.