In the realms of food processing, seafood handling, and agricultural product distribution, precise weight grading of products is a cornerstone of quality control, pricing accuracy, and customer satisfaction. Whether you’re sorting chicken wings for consistent packaging, grading lobsters by size for restaurant suppliers, or categorizing fruits to meet market standards, having a reliable, efficient sorting solution is non-negotiable. The UUPAC's Carousel Multi-Weight Sorting Machine is designed to streamline weight-based classification for a wide range of products, delivering speed, accuracy, and versatility to your production line.

• What Is the UUPAC Carousel Multi-Weight Sorting Machine?

    The UUPAC Carousel Multi-Weight Sorting Machine is a high-performance automated system engineered to sort products of varying weights into predefined categories. Built to handle diverse items regardless of shape, it caters to industries such as poultry processing, seafood, agriculture, and even herbal medicine. With a weight capacity of up to 500g and the ability to sort into 1-14 grades (customizable), this machine is ideal for products with dimensions up to 12×18 cm, making it a versatile workhorse for small to medium-sized items.

 

• Key Features: Why Choose UUPAC's Multi-Weight Sorting Machine?

    What sets this sorting machine apart is its blend of advanced technology and user-centric design. Here are its standout features, tailored to meet the demands of modern production lines:

 

1. High Efficiency & Cost Savings

  Equipped with a high-speed motor and precision digital load cell, the machine sorts up to 300 items per minute with accuracy ranging from ±0.3g to ±3g. This automation eliminates manual sorting, slashing labor costs while boosting production efficiency.

 

2. Robust Data Management & Reporting

• Real-Time Insights: Generate live Excel reports to track single or total weights of discharged products, giving you full visibility of production status.
• Long-Term Storage: A USB port stores over a year of data for compliance, audits, or performance analysis.
• Seamless Integration: Standard interfaces allow connection to PCs or smart devices, enabling centralized control of multiple machines via a single PC/HMI.

 

3. Durable & Low-Maintenance Design

• Waterproof Construction: Resists corrosion from seawater and cleaning agents, making it ideal for seafood processing environments.
• Engineering Plastic Net Chain: Extends conveyor lifespan and eliminates the need for frequent maintenance, reducing downtime.

 

4. User-Friendly Operation

• Intuitive Interface: A 7-inch color touchscreen with smart, humanized design simplifies setup and monitoring.
• Quick Product Switching: Store multiple sorting formulas to instantly adapt to different product specifications—no time-consuming reconfiguration needed.
• Speed Control: Adjust conveyor speed via frequency conversion to match your production needs.

 

5. Versatility & Customization

  The machine handles an impressive range of products, including:

• Poultry (chicken legs, wings, meat)
• Seafood (crabs, lobsters, abalone, small fish, shrimp)
• Fruits (apples, mangoes)
• Chinese medicinal herbs

Need more sorting grades? UUPAC offers customization to match your unique requirements (1-14 grades available).

 

• Who Can Benefit from UUPAC's Multi-Weight Sorting Machine?

If you operate in any of the following sectors, the UUPAC Carousel Multi-Weight Sorting Machine is a must-have investment:

 

• Poultry processors seeking consistent portioning for retail or foodservice.
• Seafood distributors needing to grade lobsters, crabs, or abalone by size for premium pricing.
• Fruit and vegetable growers/packers aiming to standardize produce quality for market.
• Herbal medicine manufacturers requiring precise weight sorting for formulation accuracy.

 

    The UUPAC High-Speed Carousel Multi-Weight Sorting Machine isn't just a piece of equipment—it's a solution to streamline operations, reduce costs, and ensure product consistency. With flexible shipping from Shanghai, Ningbo, or Guangzhou, and support for custom configurations, it's designed to adapt to your business needs. Contact us today to learn how this machine can improve your sorting process efficiency and drive your business forward.

    For manufacturers handling powders—whether protein supplements, pharmaceutical blends, or industrial additives—one packaging misstep can lead to bigger problems: dosing inaccuracies, wasted raw materials, or production bottlenecks.

 

    Engineered to overcome these challenges, UUPAC's Fully Automatic Intelligent Powder Weighing & Packing Machine delivers smart, adaptive automation. It precisely tailors its operation to your powder type and production goals, ensuring streamlined efficiency and unwavering precision. Discover how it works.

• Why Choose Automatic Powder Weighing & Packing Equipment?

    Powdered products present unique challenges in the packaging process: uneven flow, dust formation, and the need for precise dosage control, to name a few. Manual or semi-automatic systems often struggle with these issues, leading to:

1. Inconsistent fill weights that risk non-compliance with industry standards.

2. Wasted materials due to overfilling or spillage.

3. Slow production speeds that bottleneck your entire line.

4. High labor costs and increased risk of human error.

 

    UUPAC's Fully Automatic Intelligent Powder Weighing & Packing Machine addresses these pain points head-on. By integrating cutting-edge automation technology, it delivers a seamless, high-performance solution that adapts to diverse powder types and production demands—making it an essential investment for modern manufacturers.

 

• Versatile Applications: Covering Your Powder Packaging Needs

    Whether you're handling fine food powders or industrial-grade chemicals, this system ensures reliable results:

1. Food & Beverage: Ideal for flour, milk powder, cocoa powder, sugar, solid beverages, and seasoning spices—meeting strict food safety standards with hygienic design.

2. Pharmaceuticals & Veterinary Products: Precise weighing and packaging of powdered medicines, veterinary drugs, and nutritional supplements, where accuracy is critical for dosage control.

3. Industrial & Chemicals: Handles toner powder, pesticides, dyes, and chemical additives, with robust construction to withstand harsh materials.

4. Construction Materials: Efficiently packages powdered construction materials, ensuring consistent fill weights for bulk shipments.

5. Beyond Powders: The system isn’t limited to powders alone. It also excels at packaging granular, flaky, stick-shaped, or irregular products such as snacks, pet food, hardware, and plastics—adding even more value to your production line.

 

• Key Features: Precision, Efficiency, and Reliability

    UUPAC's Fully Automatic Intelligent Powder Weighing & Packing Machine is engineered with industrial needs in mind, boasting features that set it apart from conventional equipment:

 

1. Advanced Automation System: The entire system integrates a fully-automatic Vertical Form Fill Seal (VFFS) machine, screw conveyor, and auger filter. Powered by a servomotor-driven screw, it ensures accurate positioning, high precision, and adjustable speed—adapting to different powder densities with ease.

2. Superior Design & Build: From its sleek, durable silver exterior to its optimized sealing and film conveying mechanisms, every detail is crafted for performance. The electrical components are carefully selected for reliability, ensuring stable operation even in high-volume production.

3. Smart Waste Reduction: Equipped with an automatic checking function, the machine detects if a bag is unopened or partially opened—and stops feeding or heat-sealing immediately. This minimizes material waste and reduces production costs.

4. Easy Maintenance & Hygiene: The screw is precision-machined for accurate measurement, while the storage silo is designed for easy cleaning—critical for industries like food and pharmaceuticals where hygiene is paramount. Low failure rates mean less downtime and more productivity.

5. International Technological Standards: Built to meet advanced global technology levels, the machine delivers consistent performance that aligns with international manufacturing norms—giving you confidence in cross-border operations.

 

• Why UUPAC's Automatic Powder Weighing & Packing Machine Stands Out for Global Buyers?

    For foreign equipment buyers, choosing the right packaging solution means prioritizing reliability, compliance, and long-term value. UUPAC's machine checks all these boxes:

 

1. Global Compatibility: With a ready-in-stock inventory and shipping from major ports (Shanghai, Ningbo, Guangzhou), it ensures quick delivery to international markets.

2. Cost-Effective: MOQ of 1 unit makes it accessible for small to large-scale operations, while its efficiency reduces long-term labor and material costs.

3. Trusted Performance: Designed by a high-tech manufacturer specializing in intelligent weighing, packaging, and automation systems, UUPAC’s machine is backed by expertise in industrial integration.

 

    Contact our team today to discuss your specific powder types, production volume, and packaging requirements. Let’s tailor a solution that fits your line perfectly.

    In the fast-paced world of food and consumer goods production, the demand for efficient, accurate, and versatile weighing solutions has never been higher. Especially when it comes to mixed products—from trail mixes and breakfast cereals to confectionery assortments—manufacturers face the unique challenge of handling multiple ingredients while maintaining precision and speed. That's where UUPAC's High-Speed Mixing 32-Head Combination Weigher comes into play. It's designed to elevate your mixed product packaging line.

 

• Why Choose a 32-Head Combination Weigher for Mixed Products?

    Mixed products, such as oatmeal blends, mixed nuts, or snack assortments, require a weighing system that can handle multiple ingredients simultaneously without compromising on accuracy or throughput. Traditional single-head weighers or manual weighing methods fall short in this scenario, often leading to inconsistent portioning, slower production rates, and increased product waste.

 

    UUPAC's 32-Head Combination Weigher is engineered specifically to solve these challenges. It’s the ideal solution for businesses looking to streamline their mixed product packaging process. Whether you’re handling 2-in-1, 3-in-1, 4-in-1, or even 5-in-1 ingredient blends, this weigher delivers unmatched performance.

 

• Key Features of UUPAC's 32-Head Weigher for Mixed Ingredient Blends

1. Multi-Product Mixing Capability: Supports up to 5-in-1 product mixing, making it perfect for a wide range of blended products. Whether you're combining different nuts, grains, or candies, this weigher handles it all with ease.

2. High-Precision Load Cells: Equipped with special high-precision load cells that deliver accuracy within ±0.1g, even when handling small doses (5-250g per hopper for the TY-A-M/P32-5 model). This level of precision is critical for maintaining product quality and meeting regulatory standards.

3. High-Speed Stagger Dump Function: Boosts throughput with its efficient dumping mechanism, ensuring that your production line keeps up with high-demand schedules. The max weighing speed for mixed products reaches an impressive 60 packs per minute, significantly increasing your overall productivity.

4. Modular & CAN Bus Technology: Enhances operational efficiency and stability. The modular design simplifies maintenance and upgrades, while CAN bus technology ensures seamless communication between components, reducing downtime and improving reliability.

5. Dual-Product Upper Storage Funnel: The upper storage funnel is divided to handle two different products simultaneously, streamlining the mixing process and reducing the need for additional equipment.

6. Independent Main Vibrator: Allows precise control over the thickness of product flow, ensuring that each ingredient is fed into the weighing hoppers at the optimal rate—critical for preventing jams and maintaining consistency.

7. Sturdy & Stable Construction: The integral machine frame and cabinet provide exceptional stability, minimizing mechanical vibration and further enhancing weighing accuracy.

 

• Ideal Applications for UUPAC's 32-Head Combination Weigher

This 32-head combination weigher is a versatile workhorse, perfect for a range of mixed products across industries:

1. Food & Beverage: Oatmeal blends, mixed nuts, trail mixes, breakfast cereals, and snack assortments.

2. Confectionery: Mixed candies, chocolate assortments, and gummy combinations.

3. Pet Food: Small-batch mixed pet treats with precise ingredient portions.

 

    Its ability to handle products with good fluidity makes it a go-to solution for manufacturers looking to expand their mixed product offerings without sacrificing efficiency.

 

• Why choose UUPAC's 32-Head Combination Weigher?

    UUPAC has a reputation for delivering innovative, reliable automation solutions for the packaging industry. Our 32-Head Combination Weigher is the result of years of research and development, designed to address the unique challenges of mixed product weighing. With features that prioritize accuracy, speed, and flexibility, it's more than just a machine—it's an investment in your production line's efficiency and profitability.

 

    Ready to take your mixed product packaging to the next level? Contact us today to learn how UUPAC's 32-Head Combination Weigher can integrate seamlessly into your existing setup and help you meet your production goals.

The chemical industry is full of corrosive and hazardous chemicals. Although these media play a key role in the relevant industries, they pose a serious challenge to pump equipment. The more corrosive the process fluid is, the greater the wear on mechanical parts, which in turn leads to more frequent maintenance, higher cost of ownership, and even potential safety hazards. Therefore, pump manufacturers must fully understand the specific characteristics of the fluids they handle to ensure that the right materials are selected for the pump.

First, it should be clear what kind of fluid is being handled

This question seems simple, but it is often overlooked in actual applications. Different fluids have very different corrosive properties (for example, the materials required to transport water are far less demanding than those required to transport hydrochloric acid).

 

Second, it is necessary to confirm whether the fluid contains solid particles

As these particles will increase the corrosion rate.

 

Third, consider the concentration of the fluid

This parameter has a significant impact on corrosiveness. Using hydrochloric acid as an example, 100% hydrochloric acid is less corrosive than 36% hydrochloric acid due to the higher reaction rate at the lower concentration.

 

The fourth and final critical factor is fluid temperature

Temperature changes can significantly alter the reaction rates in the fluid, accelerating the corrosion process. Knowing these characteristics and accurately communicating them to the manufacturer helps users obtain a canned motor pump that is suitable for their specific conditions while avoiding unnecessary material investments. Table 1 lists three examples that cover the potential range of corrosivity.

	Minimally corrosive	Corrosive	Highly corrosive
Fluid	Water	Anhydrous hydrochloric acid	Hydrochloric acid
Temperature	Normal temperature (75°F)	Normal: -14°F, Operating: 100°F	200°F
Concentration	100%	100%	36%
Solid particles	Contains	Contains	Contains

Table 1: Examples of potential corrosive ranges

 

Once the above parameters are determined, the end user can provide the information to the pump manufacturer, who can then make key material selections. The selection of wet-end components is particularly critical. The so-called "wet-end" refers to those parts that are in direct contact with the process fluid. Some wet-end components corrode at a higher rate than others, which is related to the fluid flow rate they are subjected to (for example, the impeller, as the component that transmits rotational energy to the fluid, usually has a higher flow rate than parts such as bearings or rotors). Therefore, the selection of wet-end materials is the most complex and needs to be adjusted according to the actual corrosiveness of the process fluid.

Another important decision that the pump manufacturer needs to make is the selection of "tank" material. The tank is the main pressure boundary component that contains the process fluid and must be strong enough to withstand the operating pressure while allowing the electromagnetic field to be transmitted from the stator to the rotor. The electromagnetic field is generated by the stator and drives the rotor to rotate, which is the basis for the operation of all induction motors. Therefore, nickel-chromium-molybdenum alloy (also known as C-276 alloy) has become the first choice for tank material due to its excellent strength and corrosion resistance. Although this material is critical, since most canned motor pumps are made of this material, the material selection is relatively uniform and less restrictive.

Now that we have identified the fluid information that the end user needs to provide and why it is necessary, we can analyze specific real-life application cases with the help of the three fluid situations in Table 1.

The first example is water without solid particles at room temperature (75°F)

This fluid is extremely non-corrosive and has a wide range of wet-end materials to choose from. The most common material for canned motor pumps is 304 stainless steel, which is an economical and durable metal material. Some manufacturers even recommend the use of plastic materials such as nitrile rubber or polypropylene. As mentioned earlier, the tank body is generally made of C-276 alloy, which is also the standard configuration of most canned motor pumps.

 

The second example is 100% anhydrous hydrochloric acid, which has a wide operating temperature range (-18°F~68°F)

Although hydrochloric acid itself is highly corrosive, its overall corrosiveness is relatively low due to its extremely high concentration and low temperature. Therefore, the selection of 316 stainless steel can effectively deal with the corrosion risk under this condition.

The most corrosive liquid mentioned in Table 1 is hydrochloric acid at a concentration of 37% at 200°F. This condition combines the two factors of high temperature and low concentration that aggravate corrosion, posing a great challenge to the material. For most alloys, high-temperature hydrochloric acid will not only accelerate the corrosion of the metal, but also further induce secondary corrosion of the metal by water.

Under such extreme conditions, it is difficult to find a standard metal material that can meet the corrosion protection requirements. Therefore, manufacturers often choose special materials such as armor with excellent corrosion resistance. In addition, in order to protect the motor components, a clean water flushing circulation system is also used to prevent damage to the C-276 tank and bearing materials. Although such applications require higher material costs, they are necessary investments to ensure the long-term stable operation and safety of the pump.

Material selection may seem complicated, but it is actually a key step in maximizing pump performance. For the end user, although the task seems simple, it is crucial. A deep understanding of your application requirements and full communication with the pump manufacturer are the first steps to a successful selection. If this step is not performed properly, resulting in distorted information about fluid properties, the design basis of the entire pump will be biased. As a pump manufacturer, it is necessary not only to fully understand the user's actual application environment, but also to clearly understand the interaction between these conditions and the existing materials. The key is to ensure that the selected materials can handle the most severe operating conditions while taking into account the economical design.

In the fast-paced world of scrap recycling, alligator shears have emerged as an indispensable tool for efficient metal processing. Named for their distinctive hinged jaw design that resembles an alligator's mouth, these powerful machines deliver exceptional cutting performance across a wide range of materials.  

 

Unmatched Cutting Power and Versatility  

Driven by advanced hydraulic systems, alligator shears generate immense force, allowing them to effortlessly slice through thick steel bars, metal pipes, automotive components, and other challenging scrap materials. Their primary function is to reduce large, unwieldy scrap pieces into smaller, uniform sections—a critical step in preparing metals for downstream processes such as shredding, melting, or compacting. By optimizing scrap size, these shears enhance handling efficiency, streamline transportation logistics, and maximize the overall productivity of recycling operations.  

 

Built for Durability and Performance  

Engineered for heavy-duty industrial use, alligator shears are renowned for their rugged construction and long-term reliability. Designed to endure the harsh conditions of scrap yards and recycling facilities, they deliver consistent performance even under continuous operation. Their straightforward yet robust design minimizes maintenance requirements, reducing downtime and ensuring uninterrupted workflow.  

 

A Sustainable Solution for Modern Recycling  

As the global demand for sustainable metal recycling grows, alligator shears play a pivotal role in improving material recovery rates and operational efficiency. By transforming bulky scrap into manageable pieces, they contribute to a more streamlined, cost-effective, and environmentally friendly recycling process.  

 

Whether processing demolition debris, manufacturing waste, or end-of-life vehicles, alligator shears remain a trusted solution for scrap recyclers worldwide—combining power, precision, and durability to meet the evolving needs of the industry.

In the realm of metal recycling and processing, gantry shears stand as a remarkable innovation , revolutionizing the way we process scrap metal.

 

Gantry shears are heavy-duty hydraulic cutters designed for processing various metals. Their distinctive gantry-style construction provides exceptional stability and strength, enabling them to deliver tremendous cutting force. These robust machines can easily slice through thick metal plates, steel beams, and large scrap metal pieces with precision and efficiency.

 

One of the most significant advantages of gantry shears is their versatility. They can handle various metals like steel, aluminum, copper, and iron. Whether it's dismantling old cars, recycling construction waste, or processing industrial metal scrap, gantry shears prove to be up to the task.

 

Moreover, gantry shears are highly efficient and can finish the shearing process quickly, greatly boosting the productivity of metal recycling plants. Thanks to their precise cutting, they also reduce material waste, making recycling more cost - effective. This efficiency benefits recycling companies and has a positive environmental impact by promoting the reuse of valuable metal resources. 

 

In addition, the operation of gantry shear is relatively straightforward. With advanced hydraulic and control systems, operators can adjust the shear force, angle and speed according to different metal materials. Moreover, safety features are integrated into the design to ensure operator safety during high - pressure shearing. 

 

Gantry shears are crucial in scrap recycling. With powerful power, high precision and high automation, they can effectively improve efficiency. They're not just a machine but the key to unlocking metal recycling potential, turning waste into treasure and promoting a circular economy. 

Can a vision counter be used for multiple purposes?

Can a vision counting machine count multiple materials? The answer is yes.

There are two meanings of one machine for multiple uses. One is that for materials of similar size in the same industry, they can be counted. The other is that for materials of similar size in different industries, they can also be counted by using the same model.

1.Different materials in the same industry
Take the hardware industry as an example. Different types of screws or other hardware can use the same equipment. Perhaps for enterprises with a dozen or more materials, only one counting device can be used to count all materials. Moreover, our vision counting equipment also has a learning-free function. You can directly pour the materials on the counting machine hopper and our counter will count them immediately, which greatly improves the efficiency of the operation. It reduces the difficulty of operating the machine, which is especially convenient for companies that need to frequently switch materials.

2.Materials in different industries can use the same equipment
Usually the same industry does not use materials from other industries for counting. But for the counting equipment manufacturers, this kind of universal equipment is very important. Such as the bottle cap, zipper, and screws of the corresponding size. Such a multi-purpose machine can not only meet more industries, easy to scale production, for the reduction of production cost is also very helpful.

Efficiency Equals Productivity -Setting Free Counting Machine are the Future

In the era of Industry 4.0, enhancing production efficiency is the core of enterprise competitiveness. Traditional manual counting and semi-automated equipment are not only time-consuming and labor-intensive but also prone to errors, especially in industries like hardware, pharmaceuticals, seeds, electronic components, and food, where the demand for high-precision, high-efficiency counting is growing. Our company leveraging machine vision and image recognition technology, introduces the “Setting-free Vision Counting Machine,” achieving truly “foolproof operation” and propelling production efficiency into a new stage.

Pain Points of Traditional Counting Methods
In areas where smart manufacturing is not yet widespread, many enterprises still rely on manual or semi-automatic equipment for counting and packaging, facing numerous challenges:

Manual Counting: Slow speed, prone to fatigue, high error rate, disrupting production rhythm.
Traditional Counting Machines: Require complex debugging and parameter settings, high operational barrier, need re-learning when changing materials, failing to meet the demand for simple operation.
High Costs: Hidden costs like employee training, equipment debugging, error correction, and rework increase the burden on enterprises.

Setting-free Counting Machine: An Efficiency Revolution
The One Electronics' independently developed Setting-Learning Vision Counting Machine completely revolutionizes the traditional model, achieving intelligent "Count Immediately Upon Pouring" operation
✅ No Debugging Needed ------ Automatically identifies and counts materials after pouring, eliminating complex parameter settings.
✅ Intelligent Adaptation ------ Handles parts of different shapes and sizes (like screws, seeds, pills) directly without changing algorithms.
✅ One-Button Operation ------ Supports total counting or quantitative packaging, meeting diverse production needs.
✅ High-Precision Guarantee ------ Achieves high-accuracy counting based on Zero-Learning algorithms.

How Does Setting-free Counting Empower Industries?
Industrial Manufacturing: Efficient Packaging for Fasteners, Hardware, Electronic Components
In the production of standard parts like screws, nuts, and plastic components, traditional counting methods are inefficient. The one setting-free counting machine achieves high-speed, precise counting of thousands of pieces per minute (special materials and models enable even higher speeds) and automatically completes packaging and labeling, significantly boosting shipping efficiency.

Agricultural Seeds: Precise Counting, Aiding Scientific Planting
The seed industry demands extremely high counting accuracy, where manual packaging is error-prone. The one equipment can automatically identify seeds of different particle sizes, achieving quantitative packaging, helping agricultural enterprises reduce losses and improve standardization.

Pharmaceuticals & Food: Safe, Hygienic, Zero Errors
Tablets, capsules, food pellets, etc., have strict hygiene and accuracy requirements. Setting-free Counting Machine enables non-contact vision counting, avoiding contamination while ensuring precision, complying with relevant production standards.

Efficiency Equals Productivity - Setting-free counter is the Future
Under the wave of smart manufacturing, "simplified operation, efficient production" has become an industry trend. Leveraging over 50 patented technologies, The one Electronics deeply integrates machine vision with AI algorithms, enabling intelligent counting devices to be truly "ready-to-use out of the box," operable without training. This not only reduces labor costs for enterprises but also multiplies production efficiency, helping customers seize market opportunities.

Laundry pods counting packaging solution With the rapid development of household cleaning products market, laundry pods as a new type of washing products are widely welcomed because of their convenient use, accurate dosage and environmental protection characteristics. However, in the high-speed production line, the packaging counting of laundry pods faces many challenges.

The VX series vision counting machine plays an important role in the laundry pods counting and packaging production line. The following is a case of a well-known daily chemical enterprise customer. As shown in the following video,  VX8-3 vision counting machine is demonstrated.

Solution
The elevator is equipped with an 8-channel design to meet customer production requirements, such as 15 per pack/box, the speed can reach 40-50 per pack/box per minute,
At the same time, the channel combination counting can be used to achieve more quantity counting packaging, such as 40 per pack/box, and the speed can reach 15-25 per pack/box per minute.


Advantage for VX8-3 counting machine
1.Can count quickly and accurately.
2.Strong compatibility, whether single chamber, multi-chamber, can achieve counting.
3.The product information can be traced, and the whole set of equipment can be linked with the enterprise management system
4.Intelligent learning function to reduce parameter debugging time
5.Through the learning mode, the data of various falling postures of materials can be automatically obtained, and the accuracy of parameters can be checked through the verification mode. If there is an error, the parameters can be manually fine-tuned. A material only needs to be learned and verified once, and the next time it is used, it can be directly retrieved.

The counting machine can be paired with bag or box production line according to customer’s requirements.The following is a schematic diagram of the bagging and box production line.

The successful application of the

VX8-3 vision counter in the laundry detergent industry not only addresses the of traditional counting methods but also provides a reliable solution for the intelligent upgrade of the daily chemical industry. As algorithms continue to optimize and hardware performance improves, vision counting technology will play a crucial role in more niche areas, driving the packaging industry towards greater efficiency and precision.

How to Count Tiny Materials - Rhinestones

In the jewelry accessories, precision manufacturing and other industries, accurate counting and efficient packaging of tiny materials such as zircon, rhinestones, and micro bearings have always been a difficult point in the production process. In response to this demand, we launched the VB4-35-2 four-channel symmetrical vision counting and packaging machine, which can achieve 20-30 packages per minute of 100pcs through our multi-channel vision counting machine, it is greatly helping enterprises to improve production efficiency.

Symmetrical design of four channels, doubled efficiency

The small parts counting equipment adopts a double-sided dual-channel layout (4 channels in total). The materials are evenly distributed to each channel through the vibration plate, and the high-frame rate industrial camera synchronously identifies and counts them. The efficiency is increased by 300% compared with single-channel equipment, which is especially suitable for high-speed processing of tiny materials of 1-5mm.

Higher recognition accuracy

Equipped with a customized optical system, it can accurately identify easily interfering materials such as transparent rhinestones and reflective zircon

The AI algorithm automatically eliminates fragments and sticky particles, and the counting accuracy is ≥99.9%

Supports parameter presets for special-shaped materials, and switches between different product types with one click

Seamless connection with vertical packaging machine

Through the intelligent speed control module, it is linked with the downstream vertical packaging machine to achieve full automation of counting, bagging and sealing. The video measured speed is stable at 20-30 bags/minute (100pcs/bag), and the daily production capacity can be adjusted according to needs.

Typical application scenarios

Jewelry processing industry: packaging of rhinestones, zircon, and moissanite

Electronic components: quantitative packaging of micro-cores and ceramic capacitors

Medical consumables: counting of small-particle tablets, capsules, and other tiny medical consumables

Case analysis

After a Zhejiang rhinestone manufacturer replaced traditional packaging with VB4-35-2

Packaging efficiency increased from 8 packs/minute to 28 packs/minute

Labor costs reduced by 70%, and equipment investment recovered within half a year